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Air Preparation System
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Reduced service life of valve and actuator
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Uneven paint
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Hopper supply failure, etc.
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Auto drain keeps running
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Pressure control failure
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Drain flows out on the downstream side
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Startup failure first thing in the morning
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Lowering cylinder output force
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|These kinds of causes result in a variety of troubles.
Problems due to moisture and oil
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Water droplet
contamination of air blow
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Rust generation
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Solidification of powder
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Problem with rust and debris in pipes
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Weather and season
related problems
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Effect on each device | 影響 | ||||
---|---|---|---|---|---|
Moisture | Oil | Carbon | Tarry carbon | Rust | |
Solenoid valve | · Malfunction by grease running · Stuck valve due to rust · Swollen rubber valve · Reduced service life |
· Swollen rubber valve · Reduced service life |
Stuck valve | ||
Air cylinder Rotary actuator |
· Malfunction by grease running · Stuck valve due to rust · Seized component · Reduced service life |
· Reduced service life | · Poor sealing performance in piston rod · Reduced service life |
· Stuck piston rod | · Poor sealing performance in piston rod · Reduced service life |
Regulator · Pneumatic relay |
Functional decline or failure · Reduced service life due to rust |
· Functional decline or failure | Stuck valve | ||
Pneumatic instrumentation equipment |
· Reduced service life due to rust · Malfunction |
Malfunction | |||
Piping | Rust formed inside a pipe | Contamination | |||
Air duster | Contamination | ||||
Air motor (Air driver/Air turbine) |
· Decreased revolutions · Reduced service life due to rust |
· Decreased revolutions or failure |
Failure by seized component | ||
Air blow | Water droplets formed | Contamination | |||
Air spray (overall painting) | Paint failure | ||||
Powder transfer | · Powder adheres to damp wall surface. · Contaminated powder · Solidified powder |
Contaminated powder | |||
Air micrometer | Instrumentation error, failure | ||||
Churning (Related to cement/food) |
Contamination, churning failure |
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